Bottling shortcuts for the bottling-averse homebrewer
No task in homebrewing gives me such mixed feelings as bottling. On one hand, it’s the last leg of the beer’s journey from grain to glass, and when the cap goes on I know the next time I interact with this brew will be when I taste it. On the other hand, it’s involved: boiling priming sugar, sanitizing 55 bottles, racking, filling and capping by hand, then breaking everything down and filling with PBW for an overnight soak takes more steps and time than any other brewing task I do except the brew day itself (and brew day leaves me with a much greater sense of accomplishment).
So when I started kegging over a year ago, I never looked back. It’s just so easy and fast: 30 minutes is about all I need to sanitize and fill a 5-gallon keg, and some homebrewers cut that time in half by keeping kegs full of sanitizing solution when not in use.
But I also make the odd 1-2 gallon test batch from time to time, and I don’t keg those. I could find smaller kegs, I suppose, but that would mean dedicating one of my three taps to small-batch experimental beer, which I’d rather not. So my test batches still get bottled. At least in theory.
In reality, I’ve been putting off bottling test batches for a while now because of the hassle. The two test batches I did over the last year – a Berliner Weisse from March 2012 and a Bronze Age Fig Beer in January – were still in fermenters in the Harry Potter closet, rapidly approaching the point where more additional time wouldn’t help them. I finally had to do what I had been putting off. And since necessity is the mother of invention, I devised ways to make it easier.
First, I got smaller bottling buckets. I used to just use my full 6-gallon bottling bucket regardless of batch size. After all, unlike the fermentation vessel, the bottling bucket is not going to hold beer for more than a couple of hours at the most, so there’s no reason not to just use the biggest one you’ve got, right?
But after thinking, I came up with several reasons why having a smaller bottling bucket would make bottling a small batch easier:
- Less surface area to sanitize
- Narrower vessel = higher fill level in the bucket, making it easier to submerge the outlet of the racking hose
- Narrower vessel = more pressure out of the spigot = faster bottle fills
- Less surface area to clean afterwards
So I made 2-gallon bottling buckets from plastic pails identical to those I use for small-batch fermenters. Instead of drilling a hole in the lid for a stopper and airlock, I drilled a hole near the base for a spigot with a 1″ spade bit:
If you try it at home, keep a firm hand on the bucket and drill and be aware that it will cut through plastic very quickly, so a momentary loss of control can send you back to the store to buy a new bucket and start over. 1″ was the perfect diameter for my spigot, but I slipped and gouged a little extra chunk outside of the intended hole. Fortunately I was able to carefully hand-tighten the spigot to compress the interior gasket enough so that it spread to cover the leak.
The other shortcut I used was Coopers Carbonation Drops instead of bulk priming the entire batch. I’ve used these things on and off since my beginnings as an extract brewer, and I’ve been spoiled. Even now, weighing, boiling and cooling priming sugar is for some reason a huge annoyance to me and ranked among my worst first-world problems. But bulk priming does carbonate a little more consistently than the Coopers drops, so I do it, usually. But not with test batches. I consider them experiments anyway, so I’m not concerned about minute and virtually undetectable carbonation variations from bottle to bottle.
It took me an hour to sanitize two sets of equipment, rack two batches, and package 13 bottles of fig beer and 9 bottles of Berliner Weisse.
I still find kegging to be easier, and I’ll keg full-size batches whenever possible unless I have a reason to bottle them, in which case I’ll have to break out the big bucket and clear a couple of hours on my calendar. I also have a new Blichmann BeerGun I haven’t yet used which can bottle force-carbonated beer from the keg, but I’ll probably limit its use to bottling a few off the keg to give to friends. For test batches, I think I’ve found my process.
And the right equipment makes every process easier. It’s great to know that now, with a few additions to my homebrew arsenal, bottling is no longer a chore to dread, but a milestone to look forward to.
Zyme Lord, Episode I: The phantom menace of extract-and-sugar kits
Several days ago I celebrated my 37th birthday, which was also the fourth anniversary of the day I became a homebrewer.
The day I became a homebrewer was not the day I brewed my first beer. That day was long ago in the remote fog of memory we call the 1990’s. It was the year I turned 21, and I got a 2-gallon Mr. Beer starter kit for Christmas. It came with a can of prehopped malt extract and called for a pound of table sugar. There was no boil and I think Fleischmann’s baking yeast was involved. At bottling (a week later!) I spooned loose sugar into each bottle for priming as directed.
The beers tasted like cider vinegar. Carbonation varied wildly from bottle to bottle. At the time, I assumed bad taste and inconsistency were inevitable. After all, I made beer at home, dude! I laughed at the comments and pinched faces of the friends drinking with me and enjoyed the buzz. Remember, I was 21.
And despite the results, I had fallen in love with the idea of brewing my own beer.
I was also trying to finish college, and didn’t find time to brew again. When I left home for grad school, Mr. Beer traveled with me. But it stayed in the box, and for years I kept it in the closet of one apartment after another until one day I finally just threw it out, vowing to brew again “someday”.
Four years ago, I got another starter kit on my birthday: the Coopers Micro-Brew Kit. In some ways it was like Mr. Beer grown up. The fermenter was bigger (30 liters/7.9 gallons). It came with proper brewing yeast and sugar drops for consistent priming. But the extract was still canned and prehopped, it still incorporated simple sugar (dextrose boxed with the kit) and recommended no boil. The beer also came out cidery, not how I wanted.
But I also got several books about brewing that birthday. Charlie Papazian’s The Complete Joy of Homebrewing and John Palmer’s How to Brew piqued my interest immediately and I read them from cover to cover. My homebrew wasn’t great, but I was reading about how great homebrew could be. I soon understood why extract-and-sugar kits yielded cidery beers. I realized what my own mistakes were. I looked forward to the next batch and considered what I would do better.
I had become a living embodiment of learning, ambition and self-challenge in the pursuit of better beer. I had become a homebrewer.
I brewed four Coopers batches before I ever touched grain or hops. Then I started working with extract, steeping grains and hop pellets. Then partial mashes for a year, and my first mead and cider. Less than two years after I got my Coopers kit, I brewed my first all-grain beer.
Now when I drink a pint of beer made from scratch from my own recipe, I’m often amazed how far I’ve come. And from what humble beginnings.
Extract-and-sugar systems like Coopers or Mr. Beer (which was purchased by Coopers in April 2012) are looked down on by many homebrewers. Some of that contempt is deserved. These systems oversimplify brewing to a fault: by limiting exposure to real ingredients and brewing processes, they take a lot of risk out of brewing, but at the cost of greatness. It’s almost impossible to fail to make beer with them, but equally impossible to make very good beer with them as sold. It’s disheartening to think of how many “homebrew curious” people must walk away from the hobby forever after tasting one batch of Coopers or Mr. Beer and assuming that’s as good as it gets.
There are also those who deride the kits for taking all the brewing out of “brewing”, and compare them to powdered drink mixes or boxed cake mix. Okay, maybe. You can’t just pour tomato sauce out of a jar onto microwaved pasta and say you made spaghetti from scratch (at least not in the Marchese family). You get more out of brewing when you put more of yourself into it, sure, but everyone has to start somewhere. With extract-and-sugar kits, you learn the basics of sanitation, fermentation, and carbonation: three essential skills a new brewer has to master, and for which there is simply no workaround in the home setting.
So extract-and-sugar is “brewing” more so than buying a six-pack is, just like jarred spaghetti sauce is “cooking” more so than going to a restaurant is. To say Coopers/Mr. Beer is “not brewing” implies that there is such a thing a “real homebrewing”, which I find a bit pompous.
Is it any wonder that some people are intimidated by our hobby? Walking into a homebrew shop for the first time can be terrifying for the uninitiated: shelf after shelf of mysterious products, bro-chatter filling the air with arcane jargon, and opinionated staff members with eccentric facial hair. My wife Lisa once ranked the homebrew shop as equal with the neighborhood comic book store as an intimidating bastion of male geekdom (and she lists beer and comics among the things she geeks on).
And there’s the cost. Extract-and-sugar kits offer a reasonably priced entry point into a hobby that can be expensive to break into, with a minimum of specialized equipment and ingredients so that if you don’t get bitten by the bug, you haven’t blown the baby’s college fund on shit you’ll never use again. These days, there are other inexpensive options available such as the Brooklyn Brew Shop 1-gallon all-grain kits that can be found at many non-specialty stores. Those kits didn’t exist when I started brewing, so I don’t know anything about how good they are. I’ll admit they seem cool.
But all-grain brewing introduces a lot of variables. I wouldn’t be surprised to hear that Brooklyn Brew Shop kits produce better beer than extract-and-sugar kits in a best-case scenario. But if something goes wrong, there’s a lot to troubleshoot. Why not master a few basic techniques first and then learn additional techniques one at a time?
Ultimately, there are many paths to the same goal of making the beer you like in the way you enjoy making it. The point I’m making is just that there’s no shame in the simple extract-and-sugar kits. With a little knowledge, like I had, they can be the start down a road to bigger challenges and better beer. And that, after all, is why we do it.

